The production stages of textile companies include everything from selecting raw materials like wool and cotton to dyeing. Compressed air is extensively used in weaving processes throughout all these stages, where pneumatic machinery requires a continuous and substantial air supply. A compressed air system consisting of screw compressors, filters, and dryers ensures the smooth operation of your production system while minimizing potential wastage. Our custom air compressors maximize your operational uptime and strive to reduce total ownership costs.
Spinning: Spinning methods include ring spinning, open-end spinning, and air-jet spinning.
Texturizing: Air jets through nozzles to blend yarn.
Air-Jet Weaving: Yarn is propelled by compressed air jets as a means of weft yarn insertion.
Pneumatic Conveying: Compressed air is used exclusively for pneumatically conveying fabrics and PET flakes.
Synthetic Fiber Production: Compressed air is used in the production of partially oriented yarn (POY) and fully oriented yarn (FOY).
Garment Manufacturing: The production of clothing involves organized activities including spreading, marking, cutting, sewing, etc. Many of these processes use compressed air from pneumatic tools.
Non-Woven Fabric Winding/Creeling and Dyeing: Compressed air aids in transferring spun yarn onto bobbins or cones in textile factories.
Twisting/Sizing: The winding of spun yarn from cones or cops onto warp beams.
Combing/Carding: A process that straightens and aligns fibers, removing short fibers and impurities, often aided by brushes and rollers.
Wastewater Treatment: The water used in textile production processes must undergo treatment before being released back into the environment.
By using custom air compressors like oil free air compressor for sale in these applications, your textile production can maintain the quality and purity essential to the industry.
Enhanced Textile Processes Efficiency: Compressed air finds widespread application in textile processes, boosting production efficiency while reducing energy wastage and time costs.
Convenience of Pneumatic Conveying: Compressed air is employed for pneumatic conveying, minimizing manual intervention, enhancing automation levels, and simultaneously reducing potential operational risks.
Static Electricity Control: Compressed air aids in controlling the accumulation of static electricity in fibers and fabrics.
Equipment Power: Many textile machines such as pick and place systems, stretching machines, air-jet looms, etc., rely on rotary screw compressor for powering their operations.
Cleaning Textiles: Compressed air is utilized for cleaning textiles, such as blowing off textiles after production to ensure cleanliness.
Dyeing and Printing: Pure compressed air contributes to consistent dyeing and printing outcomes, preventing unnecessary variations.
Sustainability and Environmental Friendliness: Compressed air systems enhance the textile industry's sustainability and environmental friendliness by optimizing energy usage, reducing exhaust emissions, and promoting more efficient processes.
